How many AMRs do I need for my warehouse?
The required fleet size depends on several parameters:
Calculation Factors:
- Transport Volume: Number of transports per hour/day
- Average Travel Distance: Distance between pick-up and drop-off
- Speed: Typically 1.0-2.0 m/s (loaded), 1.5-2.5 m/s (empty)
- Loading/Unloading Time: 15-60 seconds per stop
- Charging vs. Runtime: Typically 6-8h runtime, 2-4h charging
Rule of Thumb Formula:
Robots = (Transports/h x Cycle Time in Min.) / 60 x 1.3 (safety factor)
Example:
- 40 transports per hour
- Average cycle time: 8 minutes (travel + loading/unloading)
- Calculation: (40 x 8) / 60 x 1.3 = 7 AMRs
- Plus 1-2 reserve for charging cycles = 8-9 AMRs total
Recommendation: Start with a smaller fleet and scale as needed. Most AMR systems are modularly expandable.
Filter and compare AMRs by payload and speed on Botomix.